20 Axis, Master/Slave CLOOS Robot System for Welding Dumper Bodies

Solution:

  • Two CLOOS Romat 310 welding robots with each robot having 2.0 meters (6.5 Ft.) of vertical travel and horizontal travel as well as 19.0 meters (62.33 Ft.) of linear travel on an overhead mounted gantry. 
  • Positioning equipment consists of a synchronized motor driven 7,647 Kg. (16,860 Lbs.) head and tailstock. The tailstock also has an additional motor to position the tailstock to accommodate for various parts and their different lengths from 5.0 meters (16.04 Ft.) to 8.0 meters (26.25 Ft.).
  • Each robot is equipped with two CLOOS Quinto pulsed arc power sources and tandem wire welding torches.
  • Multi-pass tandem and single wire welding software to make programming of multi-pass welds more efficient
  • Programmable weaving patterns to have the ability to program different types of welding weaving patterns
  • Digital seam tracking that can be used with tandem or single wire without limitations
  • Touch sensing
  • The robot and all external axes are fully synchronized so that the part can be placed and the optimum position for welding is maintained