10 Axis CLOOS Robot System Welding Side Beams for the Railway Industry

A complete turnkey solution that included tooling, weld development, programming and production support.

Solution:

  • CLOOS Romat 310 welding robot with 1.0 meter (3.28 Ft.) of vertical travel and 4.0 meters (13.12 Ft.) of linear travel on an overhead mounted gantry
  • Synchronized motor driven 2,549 Kg. (5,620 Lbs.) two axis tilt/turn positioner
  • Two CLOOS Quinto pulsed arc power sources
  • Automated torch changer to change from single to tandem wire welding
  • SD (Seam Data Monitoring) in the welding machine to eliminate rework by monitoring weld data of each seam while welding
  • Digital seam tracking that can be used with tandem or single wire without limitations
  • Touch sensing
  • The robot and all external axes are fully synchronized so that the part can be placed and the optimum position for welding is maintained
  • Pulsed arc welding machines to eliminate spatter